Input power: AC 208V-240V single phase; Solution injection: using stepper motor, pushing speed 1ml/min-10ml/min, syringe unit capacity is 50ml or 250ml, injection pump can be controlled by laptop; Nozzle: including 1 compressed air nozzle, X, Y axis direction stroke limit 100mm, X axis direction speed 5mm/s-20mm/s, Y axis direction speed 2mm/s-12mm/s; Heating plate: size 150mm×150mm, temperature limit 500℃, equipped with RS232 computer interface.
Model: MSK-TH-04FA
Introduction: Input power: AC 208V-240V single phase; Solution injection: using stepper motor, pushing speed 1ml/min-10ml/min, syringe unit capacity is 50ml or 250ml, injection pump can be controlled by laptop; Nozzle: including 1 compressed air nozzle, X, Y axis direction stroke limit 100mm, X axis direction speed 5mm/s-20mm/s, Y axis direction speed 2mm/s-12mm/s; Heating plate: size 150mm×150mm, temperature limit 500℃, equipped with RS232 computer interface.
Product Introduction
MSK-TH-04FA flame-assisted spray pyrolysis coating machine, glue spraying machine is developed for the research of metal alloy and ceramic surface quality improvement, and is also suitable for the preparation of fuel cells. The atomized solution is sprayed on the heated substrate to obtain a deposited film, that is, a compound composition structure is formed on the substrate surface. Before the spray is deposited on the substrate, it is heated by the flame generated by the oxidized liquefied gas mixture. In this technology of spraying on the heated substrate by the liquefied gas flame, except for the required compound being deposited at the deposition temperature, the products of other chemical reactions are volatile. Therefore, it is generally used to deposit oxides on metal and ceramic substrates, especially for the deposition of Al2O3, ZnO, and the deposition of metastable solid solutions of ZnO-MgO and ZrO2-Y2O3 on amorphous silicon or nickel-based high-temperature alloys. The spray passes through the pre-combustion chamber and the nozzle under the action of the volumetric pump and compressed air. The substrate is placed on the heating table, and the heating temperature is set by a dedicated controller. The heating table is placed on the XY moving platform and can move according to the set trajectory during the coating process to obtain a uniform coating. The spray flow rate and substrate motion trajectory can be controlled by a personal computer, and the start and intensity of the flame are also controllable. In the absence of flame, the spray can also be used for spray pyrolysis driven by compressed air. Therefore, a combination of flame-assisted and non-flame-assisted pyrolysis coating can be performed on the same substrate in sequence.
Main features
·CE certified.
·Equipped with air compressor.
Software centrally controls parameters for syringe pump, XY platform, drum collector, all parameters can be saved and restored for analysis or re-run.
·Laptop comes with software pre-installed for immediate use.
Technical parameters
Product Model | MSK-TH-04FA Flame Assisted Spray Pyrolysis Coating Machine, Glue Spraying Machine |
Technical Parameters | 1. Input power: AC 208V-240V single phase 2. Solution injection: using stepper motor, the propulsion speed is 1ml/min-10ml/min, the unit capacity of the syringe is 50ml or 250ml, and the injection pump can be controlled by a laptop computer. 3. Nozzle: includes 1 compressed air nozzle, upper limit of X and Y axis travel 100mm, X axis speed 5mm/s-20mm/s, Y axis speed 2mm/s-12mm/s 4. Heating plate: size 150mm×150mm, upper temperature limit 500℃, equipped with RS232 computer interface |
Gas Flow Control | Integrated O2 & LPG gas float meters allow easy adjustment of the gas flow rate and thus the flame size. LPG Gas Float Meter: 0~2L/min O2 Float Meter: 0~25L/min Gases tanks are not included |
Ignition System | This system features Automatic Ignition Switch which allows the operator to ignite the flame safely. |
Pressure Regulator & Gauge | · A pressure regulator with a digital gauge is installed on the machine for precise air pressure control. · The digital pressure gauge is operated by a 3V lithium battery ( included ) |
Water Cooling | · Continuous water circulation for cooling the Flame head is required. o Water temperature < 25C o Pressure ~20PSI o 6mm O.D Water Tubing Inlet/Outlet |
Software | · Centralized software control of almost all processing parameters · One software interface for the syringe pump, XY target, and rotating drum collector · All of the process parameters can be saved as a user program and retrieved for analysis or rerun · One brand new laptop computer or one Microsoft Surface Pro with pre-installed software is available for controlling. (Please select it at the optional bar) |
Product Specifications | Product Size: Shipping dimensions (two parts)：1423mm×1143mm×1778mm，450kg；1220mm×1016mm×915mm，135kg |
Considerations
Process parameters can be explored from the following influencing factors: cleanliness, surface area, surface morphology and profile, temperature (heat), time (reaction rate, cooling rate, etc.), speed, physical and chemical properties, physical and chemical reactions.
18790258621 
